PRODUCTS
All Our Products
Our Division is a leading manufacturer of Insulation products such as XLPE & Duct and Pipe Insulations in India, renowned for its excellent quality of Products, world-class technology, and prompt delivery of its products. Thermofoam XLPE as duct insulation is specially designed for the HVAC segment and for applications in the Textile and Building industry, for thermal & acoustic insulation. THERMOFOAM XLPE conforms to Class 1 for surface spread of Flame Characteristics and Class ‘O’ for Fire Propagation, are dust and fiber free and user friendly. Thermofoam XLPE is manufactured using World Class Manufacturing equipment with machinery & setup capable of manufacturing products in line with international norms. The highest quality Raw Materials, Practices, and Quality Management System ensures THERMOFOAM XLPE delivers the best quality end - product.
THICKNESS
9 mm | 13 mm | 15 mm | 19 mm | 25 mm | 30 mm | 35 mm | 40 mm | 50 mm
Roll length will be as per your requirements.
THERMOFOAM XLPE PIPE INSULATION
MS PIPE
1/2″,3/4″,11/4″,11/2″,2″21/2″3″,4″,5″,6″,8″,10″
XPE/XLPE Insulation
Elastomeric Insulation
Thermofoam Ruber insulation is a closed-cell elastomeric foam structure whose non-porous composition offers high thermal efficiency as well as protection from imminent condensation problems and helps in sound absorption. Due to their dimensional stability, they reduce friction and reduce installation time significantly.
Fire-rated “CLASS O”
Very low water vapor permeance (0 perms)
High water vapor diffusion factor (> 17,000)
Very low water absorption rate (0.06% by volume)
High thermal efficiency (λ24˚ C = 0.033 W/mK; λ46˚ C = 0.035 W/mK)
Wide temperature range (from -50˚ C to +105˚ C)
Chemical resistance – Resistant to most chemicals (sodium, silica, fluoride, chloride, etc.)
Antibacterial & antifungal
Environmental friendly – ODP = 0 and GWP < 5
Very low VOC emission level ( < 6 µg/m2/hr in 24 hours)
Sound absorption properties
Perfect fit to most of the pipe sizes
Easy and fast to install
Not only are they environmentally friendly but they also don’t pose any harm to human health as they have zero Ozone Depletion Potential (ODP), Global Warming Potential (GWP) of less than 5, and a low Volatile Organic Compound (VOC) of less than 6 µg/m2/hr in 24 hours. The elimination of ChloroFluoroCarbons (CFC) and HydroChloroFluoroCarbons (HCFC) from the production process while complying with LEED requirements make Thermofoam rubber insulation ideal for use in projects that need optimal air conditioning, refrigeration, chilled water pipes, and hot water pipes thermal insulation.
APPLICATIONS
• Air conditioning
• Refrigeration
• Chilled water pipes
• Hot water pipes
• Liquid gasses (cryogenic and LNG lines)
PROPERTIES
Required Accessories :
• POLYFLEX A20 GLU3
• POLYFLEX BLACK TAPE
Fiberglass Insulation
One of the recognized products for thermal and acoustic insulation, Twiga Insul is light gold in color and is a lightweight, compressible insulation material consisting of fine, long, inorganic glass fibers bonded together by a thermosetting binder. Twiga Insul is available in flexible blankets (rolls) and slabs or boards, in various densities and thicknesses, and with a wide range of factory-applied facings which include reinforced fire-rated aluminum foil, glass tissue, black glass tissue, and a wide range of imported premium facings.
Thermal Conductivity in W/MK
50
75
100
1.16 <= R-SI <= 1.67
6.61 <= R-PI <= 9.47
1.74 <= R-SI <= 2.50
9.91 <= R-PI <= 14.20
2.33 <= R-SI <= 3.33
13.21 <= R-PI <= 18.94
0.73 => U-SI => 0.54
0.13 =>U-PI =>0.09
0.51 => U-SI => 0.37
0.09 =>U-PI =>0.07
0.4 => U-SI => 0.28
0.07 =>U-PI =>0.05
85 – 89%
90 – 93%
92 – 94%
Acoustic Performance
Thermofoam Glass Wool with its outstanding acoustic performance has excellent acoustic absorption characteristics. Whether it is sound insulation for industry, commercial premises, public buildings, or domestic applications, Thermofoam Insul outperforms others.
Acoustic Insulation values of:
Thickness (mm)
25
50
100
Noise Reduction Coefficient
0.71 – 0.89
0.75 – 0.95
>0.85
Sound Absorption Class
Class B
Class B – Class A
Class B – Class A
Test Standard
ASTM C 423 / ISO 354
Twiga Insul for Thermal and Acoustic Insulation
Thermal Performance
Cooling costs in a building insulated throughout with glass wool can be reduced significantly. The use of glass wool for the thermal insulation of external walls and ceilings has been shown to reduce energy consumption by 20% to 30%.
FIRE SAFETY
Thermofoam Insul glasswool made from pure silica sand will not support combustion even in direct, prolonged contact with flames. It does not emit toxic fumes or smoke, which are the two biggest health hazards during a fire. Glass wool is a complete fire-safe product complying with the following standards:
•BS (British Standard) 476 part 4, ISO 1182, IS 3808, International Maritime Organization (IMO) - NON-COMBUSTIBLE (best class).
•Reaction to fire A1 as per EN 13501 (best class).
•BS 476 part 6 – Does not PROPAGATE FIRE.
•BS 476 part 7- Class 1 - SURFACE SPREAD OF FLAME is NIL.
•Class 0 complied (best class).
•BS 476 part 5 – Designated as P - (not easily ignitable).
•BS 6853 (toxicity index 0.65) - NON-EMISSION OF SMOKE and TOXIC GASES.
ADVANTAGES
• High thermal and acoustic insulation values at a much lower weight.
• Non-combustible and fire-safe insulation to meet fire and life safety requirements of National Building Code 2016.
• Easy to carry, lay and install – fast, hassle-free application.
• Extra strong facings for better durability and ease of installation.
• Long length for minimum joints and sealing – less man-hour.
• Silver, white, and black colored finish for different site requirements.
• Apply and forget – maintenance free.
• Safe from acidic vapors with strong polypropylene facing.
• Free from metal shots and corrosive Chlorides i.e better life of roof sheets.
• Efficient compressed packaging for better storage space management and less freight cost.
• Available in standard yellow material (Thermofoam Insul) and soft-feel green material (Twiga Eco Insul).
APPLICATIONS
• Pre-engineered metal buildings - factory, warehouse, supermarket, showrooms, aircraft hangar, etc.
• Public and residential buildings - wall and roof insulation, facade, drywall, and acoustic panels.
• Heating ventilation and air conditioning - duct-thermal, acoustic, and mechanical rooms.
• Textile mills - roofing and humidification duct.
• Transport - trains, metro coaches, railway coaches, AC buses.
• Automotive insulation (molded) parts.
• Marine - naval shipbuilding.
• Cold storage.
• Solar - water heater and tank insulation.
• Power plants - chimney, ESP, water pipes, and vessels.
• Cryogenic application - LNG tanks.
• Other various appliances and laboratory equipment.
Polyisocyanurate (PIR) Insulation
Thermofoam PIR Insulation
Thermofoam offers a full line of thermal insulation materials and accessories for many diverse applications. We are manufactures and exporters of insulation materials across GCC. Thermofoam offers a wide range of services such as Chilled Water Pipe Insulation, Duct Insulation, Cold Insulation, Pre-insulated Air Duct Panel, Pre-insulated Pipe and Fittings for Underground Chilled Water Piping / District Cooling Application, Cryogenic Insulation, Tank/Vessel/Equipment Insulation, Wall, Roof, Soffit, EIFS Insulation, and Hot Insulation.
APPLICATIONS
• Chilled Water Pipe Insulation
• Duct Insulation
• Cold Insulation
• Equipment /Vessel / Tank Insulation
• Cryogenic Insulation
• Cold Water and Water Supply Insulation
• Condensate Water and Hot Water Insulation
• Roof, Wall, Cavity and Soffit Insulation
• Under Deck Insulation
• Flooring Insulation
• Cold Storage Insulation
• Thermal pipe and Duct Support Inserts
• PIR Blocks for tooling
• Building Insulation
Phenolic Foam Insulation
Dubai Civil Defense (DCD) Certified Insultherm® Phenolic Foam (PF) Class ‘O’ Fire Rated CFC and HCFC Free Insulation Materials
APPLICATIONS
• Chilled Water Pipe and Duct Insulation
• Condensate Water, Cold Water, Water Supply, and Hot Water Insulation
• Cold Insulation and Equipment / Vessel / Tank Insulation
• Roof, Wall, Cavity Wall, and Soffit Insulations, EIFS & ETICS System
• High-Density Thermal Pipe and Duct Support Inserts
Calcium Silicate Insulation
The raw material of Thermofoam calcium silicate board is high-purity quartz flour, high-grade portland cement,high-purity slaked lime, plant fiber, and other mineral added substances. Thermofoam calcium silicate board is for indoor partition and ceiling of moisture-proof and fireproof in the wet area building for both civil and industry application. So Calcium silicate board whose main component is just this kind of crystalloid, has good fire retardancy, water resistance, high strength, durability, and so on.
FEATURES
1. 100% Asbestos Free
2. Fire Resistance and Moisture Resistance
3. High Strength and Good Stability
4. Anti Fungus and Antiseptic
5. Widely used in Partition and Suspension System.
6. Easy working
7. Anticorrosive
CEILING INSTALLATION METHOD
1. Carry out ceiling line-measuring to determine the ceiling’s fixed position, the boom’s central range is generally 1200.
2. Connect and fix the boom and main keel with a hanging piece to make the main keel keep its level position.
3. Vertically fix the sub-keel to the main keel with the hanging piece; the sub-keel axis central range is 612mm.
4. Install the laterally supporting keel properly, its central range is 1224mm.
5. Fix the board on sub-keels with tapping screws, and to well the seam-connecting treatment.
Thickness(mm)
5/6
SIZE
Width(mm)
595/603
Length(mm)
595/603
Weight(kg/pcs)
3.50
PARAMETERS
Deviation in thickness: ±0.5mm
Bending strength: ≥ 12MPa(EMC)
Moisture content: ≤ 10%
Thermal Conductivity: ≤ 0.3W/(m.K)
Temperature resistance ±120 Celsius
Density Density: 1100—1300kg/m3
Modulus of Elasticity: 7100±500MPa(Wet)
Wet expansion: ≤ 0.2%
Frost Resistance: -30 Celsius
Incombustibility A grade fireproof
NOTICE
The hanging system of Thermofoam board combined with light steel keel is divided into two kinds of person-standing type and non-person-standing type; for the non-person-standing type, only consider the self-weight of ceiling and light. Lamp without loading other loads; for the person-standing type. Consider about 80~100kg load when someone repaired it.
Insulation thickness (mm)
Range of R-value (Thickness/Conductivity)
* in SI and PI unit [ R-SI in m2.K/W and R-PI in sq.ft.F.Hr./Btu]
Roof U-value range in SI and PI unit [U-SI in W/m2.K and U-PI in Btu/sq.ft.F.Hr]
Insulation efficiency in percentage [ {U(uninsulated)-U(insulated)}/ U(uninsulated) x 100]
50
75
100
85 - 89%
90 - 93%
92 - 94%
Fire-rated “CLASS O”
Very low water vapor permeance (0 perms)
High water vapor diffusion factor (> 17,000)
The very low water absorption rate
(0.06% by volume)
High thermal efficiency (λ24˚ C = 0.033 W/mK; λ46˚ C = 0.035 W/mK)
Wide temperature range
(from -50˚ C to +105˚ C)
Chemical resistance – Resistant to most chemicals (sodium, silica, fluoride, chloride, etc.)
Antibacterial & antifungal
Environmental friendly – ODP = 0 and GWP < 5
Very low VOC emission level
( < 6 µg/m2/hr in 24 hours)
Sound absorption properties
Perfect fit to most of the pipe sizes
Easy and fast to install
